Additive Manufacturing Engineer, Fused Deposition Modeling
Company: GENERAL ATOMICS
Location: Santee
Posted on: May 14, 2022
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Job Description:
General Atomics Aeronautical Systems, Inc. (GA-ASI), an
affiliate of General Atomics, is a world leader in proven, reliable
remotely piloted aircraft and tactical reconnaissance radars, as
well as advanced high-resolution surveillance systems. We have an
exciting opportunity for a dynamic and proactive Plastics/Polymer
Additive Manufacturing Engineer in our Additive Manufacturing (AM)
department located in Poway, CA. This position will support the
Fused Deposition Modeling (FDM/FFF) AM production operation team at
GA-ASI in design (DfAM), process and parts qualification, first
article, production, tests, technology assessment and development.
Although it is part of the Aircraft Systems Manufacturing group,
this position will be a key interface role between various other
internal and external stakeholders such as Design engineering,
Materials & Processes engineering, Programs management, and Supply
Chains as serving as subject matter expert (SME) to help integrate
plastics/polymer FDM/FFF AM into GA-ASI---s products and processes,
as part of the Center of Excellence mission statement of the AM
group. This position will provide the candidate with a critical
role opportunity into the growth of AM at GA-ASI. DUTES AND
RESPONSIBILITIES: Subject Matter Expert (SME) on FDM/FFF AM and key
interface with key engineering stakeholders such as design,
materials, process and quality. DfAM SME and main point contact for
internal stakeholders, to support design engineering---s learning
and teaching of DfAM, as well as supporting software tool
assessment and testing to support manufacturing and engineering AM
efforts. Support with plastics/polymer AM supplier qualification,
relationships and visits Responsible for AM process development,
qualification, implementation, and continuous improvement to
enhance Quality / Yield, reduce Cost, and improve Productivity /
Schedule. Initiate and lead lean manufacturing process improvement
projects. Support and lead the planning and implementation of AM
(incl. post-processing) equipment and associated processes and
safety. Identify and assist in addressing safety issues on the
manufacturing floor. Support manufacturing production planning and
coordination, execution and operations process development. Provide
production support to AM operation team (technicians and production
lead). Document manufacturing processes and assembly work
instructions in conjunction with T&O Planning. Assist and drive
AM quality and inspection process improvement related to plastics
AM. Support with internal needs for AM CAD designs to assist with
AM group operations. Disposition non-conforming parts, identify
root cause analysis, and implement corrective and/or preventive
action to reduce scrap and rework. FDM/FFF AM-related project plan
development and management. Participation in internal and external
AM group representation (e.g. conferences, collaboration groups,
executive management reviews, etc.) Collaborate with Design
Engineering during design release, application development,
prototyping and first article manufacturing. Support and lead
technology exploration, assessment and incubation. We recognize and
appreciate the value and contributions of individuals with diverse
backgrounds and experiences and welcome all qualified individuals
to apply. Job Qualifications: Typically requires a bachelors
degree, masters degree or PhD in engineering or a related technical
discipline from an accredited institution and progressive
engineering experience as follows; ten or more years of experience
with a technical degree in manufacturing, six or more years of
experience with a bachelors degree, four or more years of
experience with a masters degree, or two or more years with a PhD.
May substitute equivalent engineering experience in lieu of
education. Extensive experience with Fused Deposition Modeling
(FDM/FFF) AM technologies in a production industrial environment.
Direct experience with Stratasys production printer is highly
desired. Experience with the entire FDM/FFF AM part production
workflow from business considerations, design release and review,
pre-print considerations and planning (incl. support strategy, file
preparations, etc.), printing, post-processing, qualification and
inspection process. Experience with FDM/FFF-associated
post-processing equipment and safety best practices and PPE.
Working knowledge of other adjacent FDM/FFF and/or polymer AM
technologies, and their associated characteristics and
applicability/use cases. Expertise in Design for Additive
Manufacturing (DfAM), specifically related to FDM/FFF AM. Ability
to demonstrate/provide examples of designs achieved. This assumes
proficiency with at least one major CAD platform (e.g. Siemens Nx,
PTC CREO, CATIA, ProE, etc.) Experience with major FDM/FFF-related
AM suppliers (service bureaus, materials and hardware providers,
software providers, etc.) Background knowledge of conventional
manufacturing processes (complementary to FDM/FFF AM, such as CNC
machining, coating, plating, infiltrating, painting, injection
molding, etc.) is a plus. Clearly and effectively communicate both
verbally and in written form to both technical and non-technical
audiences, especially regarding manufacturing processes,
engineering issues and proposed changes, and quality issues and
dispositions. Ability to form and foster rich AM networking and
keep engaged. Experience with Microsoft Office PowerPoint, Project,
Excel and Visio. Experience with SAP systems is an advantage. Must
be able to work both independently and in a team environment. Must
be self-driven, like to innovate, and want to learn more and more.
Ability to influence others, develop a plan and rally a team around
it, lead small team. Able to work extended hours and travel
occasionally as required. Ability to obtain and maintain a DoD
Secret level clearance is required.
Keywords: GENERAL ATOMICS, Santee , Additive Manufacturing Engineer, Fused Deposition Modeling, Engineering , Santee, California
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